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HPmag | Magazine | Summer 2004 | Industry Profile

industry profile

On a Roll
Rollac Shutter of Texas invested in production machinery to provide quality, dependable, high-tech products.


HP: Please give a brief description of your company and its history.

Eva Konrad:
In January 1982 my husband, Walter Konrad, started Rollac Shutter of Texas as a sole proprietorship, which became a small company and developed into today’s corporation. Walter and I started as a retail company selling and installing rolling shutters in the greater Houston, TX, metropolitan area. We rented a little warehouse space of 1,200 square feet and Walter sold, measured and installed all the shutters himself with the help of one employee. I took care of the bookkeeping and office work.

In 1984, Rollac became a corporation and in 1986 we bought our first building, a former skating rink. Another warehouse was built a few years later and combined with the first one.

In 1985 Rollac took on retractable awnings as a second product line and the company grew gradually conducting business now as a wholesale venture supplying an ever-growing network of shutter dealers in almost every state.

In March 1995 Rollac commenced the manufacturing of roll-formed aluminum slats, foam-filled with polyurethane form. This was—and still is—the only high-tech computerized roll-forming machine in the United States to manufacture aluminum slats.

An injection-molding machine was added to the production department in 1998, which manufactures small plastic parts for rolling shutters and a second roll-forming machine was added in 2000.

In May 2001 a new warehouse was completed and Rollac housed its mass inventory there while doing the everyday business out of its old warehouse. In November 2001 a new 105,000-square-foot facility was completed with 9,000 square feet of office space and a huge entrance hall that serves as a showroom.

HP: What hurricane protection products did you handle initially? What products do you handle today?

Konrad: In the beginning we sold only exterior rolling shutters as a hurricane protection product. Now we also sell storm panels and accordion shutters for hurricane protection.

Other product lines that we offer now are retractable awnings, retractable solar screens and—locally—interior window treatments such as mini-blinds, wood blinds and vertical blinds.

HP: Give a percentage breakdown of these products. What one product or line stands out above the rest?

Konrad:
Rolling shutters stand out above the rest, definitely! Wholesale and retail sales of rolling shutters make up about 70 percent of our business. Next are the retractable awnings. Solar screens and the interior window treatments make up about two percent of our business.

HP: Is your business computerized? Do you have a company Web site, and how is it used to communicate with customers?

Konrad: Yes, we are computerized. Our Web sites are www.rollac.com and www.awningzone.com.

Our sales department can be reached via e-mail at sales@rollac.com, and our complete catalog is online at the Web site to help dealers find parts.

HP: Who are your customers? What parts of the country do you service and how many salespeople do you employ?

Konrad: We now have four salespersons and sell parts and shutters all over the United States plus Canada, Puerto Rico, Mexico and some of the islands in the Caribbean.

Our customers are either dealers or end-consumers or builders and contractors. We also work with architects.

HP: How has your segment of the industry changed since you first began?

Konrad:
Shutters and awnings have become a lot more popular and well known by the end-consumer since we started in 1982. Back then, almost nobody knew about shutters. In our first years, we sold a lot more PVC slats, but now that has almost gone down to zero.

Now people are aware of the benefits of a strong aluminum shutter and request that. Also, hollow extruded PVC slats do not pass any test requirements of the Florida building codes. Now the most popular slats are foam-filled aluminum slats (hard foam or regular foam) and even extruded aluminum slats that meet the building codes.

Our service has not changed much. We are fast and dependable. The sector on electronics has, of course, improved tremendously! Shutters now can be operated with remote controls and on timers. They can be integrated into security systems and used in a smart house.

HP: Where do you see yourself and your company five years from now? Are there additional areas within the industry that you would like to get involved in?

Konrad: We see ourselves—more than ever—as the industry leader. We think the product line we have is sufficient and don’t plan on taking on more product lines.
We will market our shutter production even more, and we would like to see the awning line gain more ground against the shutter line.

HP: What best describes your niche in the marketplace?

Konrad: We are the only shutter company in the United States that manufactures roll-formed box covers and slats on high-tech German machinery. That means no waiting on containers from Europe and, therefore, faster service.

HP: What are some of the key factors involved in your growth and success? What distinguishes you from the competition?

Konrad: Technical know-how, dependability, honesty, investment in machinery, integrity and service. These all helped us grow. We offer availability of inventory, fast service and are able to provide customers with technical support.

Quality, service, available inventory through our own production lines, technical support, expertise and dependability all separate us from the competition.

HP: What trends and cycles do you see occurring in the industry? How is your business addressing them?

Konrad: Trends go to more security and safety, stronger slats, building codes have to be met and electronics are getting fancier.

In Europe, where shutters have been used for about the past 100 years, trends go to brighter colors. However, we think this trend will take some time before it will make it over here—if at all.

We try to keep updated by attending large homebuilder and trade shows. We read trade magazines from here and Germany to be on top of any new innovations. We expand our
inventory with new, innovative ideas.

Rollac Shutter of Texas, Inc.
5331 W. Orange
Pearland, TX 77581
(281) 485-1911
fax: (281) 485-0839
www.rollac.com


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